AP-AL3000 Automated Bevel Tube Fiber Laser Cutting System
The AP-AL3000 Automated Bevel Tube Fiber Laser is designed for manufacturers requiring high-speed tube processing, advanced bevel cutting, and fully automated material handling in a single integrated production system. Built upon the proven AP-A22 platform, the AP-AL3000 combines precision cutting technology with automatic loading capabilities to maximize machine utilization, reduce labor requirements, and support continuous production.
Engineered for structural steel fabricators, agricultural equipment manufacturers, transportation suppliers, and industrial production facilities, the AP-AL3000 delivers outstanding cutting accuracy while minimizing operator intervention and maximizing overall manufacturing efficiency.
PRODUCT COMPLIANCE
Meets applicable U.S. federal laser product requirements for safety, certification, and labeling.
WARRANTY AND SUPPORT
Apache machines are backed by two-year warranties, with three-year coverage on select models.
U.S. ASSEMBLY ON SELECT MODELS
Select Apache models are assembled in the USA and backed by responsive support from our team.
RESPONSIVE TECHNICAL SUPPORT
Questions should not wait. Apache is committed to same-day response when customers need technical support.
Machine Construction
Heavy-duty welded steel frame that is heat treated and stress relieved to maximize structural rigidity and maintain long-term cutting accuracy.
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Fully enclosed Class 1 laser safety enclosure enhances operator safety while containing sparks, fumes, and laser radiation during operation.
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Precision linear guideway system with centralized automatic lubrication provides smooth machine motion, reduced wear, and extended service life.
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Rigid machine construction engineered for continuous high-production tube processing.
Material Capacity
The AP-AL3000 is designed to process a wide variety of tube and structural profiles from a single automated production platform.
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Material capacity up to 24 ft. in length.
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Round tube capacity from 0.80 in. to 8.66 in. (20 mm–220 mm).
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Square tube capacity from 0.80 in. to 8.66 in. (20 mm–220 mm).
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Processes:
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Round tube
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Square tube
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Rectangular tube
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Elliptical tube
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Angle iron
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C-channel
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I-beam
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Additional structural profiles available upon request.
Integrated Automatic Material Loading
The AP-AL3000 features a fully integrated automatic loading system engineered to maximize productivity while minimizing manual material handling.
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Automated tube bundle loading system continuously feeds raw material into the machine with minimal operator intervention.
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Intelligent loading control automatically positions incoming material for accurate and repeatable processing.
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Supports continuous production for extended unattended operation.
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Significantly reduces machine idle time between production cycles.
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Improves shop productivity while reducing labor requirements.
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Ideal for manufacturers producing medium- to high-volume tube components.
Fiber Laser System
Available with 3 kW or 6 kW fiber laser power sources.
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Proprietary intelligent tube cutting head engineered specifically for tube and structural profile processing.
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Automatic capacitive height sensing continuously monitors material position and maintains precise focal distance throughout the cutting process.
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Automatic collision protection safeguards the cutting head during operation.
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Automatic assist-gas pressure regulation maintains consistent cutting performance and superior edge quality.
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Modular lens cartridge design allows fast lens replacement and simplified maintenance.
Constant Surface Pivot™ Bevel Technology
The AP-A22 features our exclusive Constant Surface Pivot™ Bevel Technology, developed to improve bevel cutting performance while increasing machine reliability.
Unlike conventional bevel heads that require large axis movements during angle changes, the AP-A22 maintains the bevel pivot point at the material surface. This innovative design significantly reduces non-cutting movement between bevel operations, improving cycle times and overall production efficiency.
By optimizing the motion geometry of the cutting head, the system also minimizes bending and torsional stress placed on the fiber optic delivery cable during continuous bevel operation, helping extend component life and improve long-term reliability.
Advanced Bevel Features:
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Proprietary Constant Surface Pivot™ bevel cutting system.
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Reduced axis movement during bevel transitions.
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Faster production cycles.
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Reduced fiber optic cable stress.
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Consistent weld-preparation bevel angles.
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Outstanding repeatability on complex structural profiles.
Motion & Drive
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High-performance Inovance EtherCAT AC servo motors and drives provide exceptional positioning accuracy on every machine axis.
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Precision rack-and-pinion drive system delivers rapid positioning speeds with excellent repeatability.
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High-speed EtherCAT motion control architecture provides synchronized machine movement and responsive system performance.
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Advanced CNC motion algorithms optimize rotary positioning and coordinated multi-axis movement.
Intelligent Tube Processing
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Advanced tube modeling software simplifies programming of complex tube geometries.
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Automatic profile recognition reduces setup time.
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Intelligent nesting and batch processing maximize material utilization.
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Optimized cutting paths improve production efficiency.
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Designed for continuous production environments.
Operator Controls
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User-friendly CNC control provides intuitive programming, setup, and production monitoring.
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Large industrial touchscreen operator interface provides real-time machine status and production information.
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Integrated machine diagnostics continuously monitor system performance.
Maintenance & Reliability
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Programmable centralized automatic lubrication system extends the life of critical motion components.
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Climate-controlled electrical cabinet protects sensitive electronics from harsh industrial environments.
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Modular cutting head design simplifies routine maintenance.
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Integrated remote diagnostics and software support minimize downtime and improve service response.
Designed For
The AP-AL3000 is ideally suited for manufacturers producing:
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Structural steel assemblies
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Agricultural equipment
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Transportation components
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Construction equipment
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Industrial machinery
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Material handling equipment
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Truck and trailer frames
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Architectural structures
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High-volume tube fabrication
The combination of fully integrated automatic loading, proprietary Constant Surface Pivot™ Bevel Technology, intelligent automation, and industrial-grade construction makes the AP-AL3000 an ideal solution for manufacturers seeking maximum productivity, reduced labor requirements, and exceptional tube processing performance.
Product details
Material Length
Up to 24 ft.
Tube Capacity
0.80 in. to 8.66 in. round or square
Laser Power
3 kW or 6 kW
Material Handling
Integrated automatic tube bundle loading
Bevel Technology
Constant Surface Pivot™
Servo System
Inovance EtherCAT AC servo motors and drives
