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AP-A22  Precision Bevel Tube Fiber Laser

The AP-A22 Bevel Tube Fiber Laser is engineered for manufacturers requiring precision tube processing, advanced bevel cutting, and high-production throughput in a single, fully integrated system. Combining intelligent automation, high-speed EtherCAT motion control, and a proprietary bevel cutting head, the AP-A22 delivers exceptional accuracy, production efficiency, and repeatable performance across a broad range of tube and structural profiles.

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Designed for fabricators serving the structural steel, transportation, agricultural, construction, energy, and industrial equipment markets, the AP-A22 provides the flexibility to process both standard tubing and structural shapes while maintaining outstanding cut quality and production efficiency.

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PRODUCT COMPLIANCE

Meets applicable U.S. federal laser product requirements for safety, certification, and labeling.

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WARRANTY AND SUPPORT

Apache machines are backed by two-year warranties, with three-year coverage on select models.

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U.S. ASSEMBLY ON SELECT MODELS

Select Apache models are assembled in the USA and backed by responsive support from our team.

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RESPONSIVE TECHNICAL SUPPORT

Questions should not wait. Apache is committed to same-day response when customers need technical support.

Machine Construction

Heavy-duty welded steel frame that is heat treated and stress relieved to maximize structural rigidity and maintain long-term cutting accuracy.

  • Fully enclosed Class 1 laser safety enclosure enhances operator safety while containing sparks, fumes, and laser radiation during operation.

  • Precision linear guideway system with centralized automatic lubrication provides smooth machine motion, reduced wear, and extended service life.

  • Rigid machine construction engineered for high-speed tube processing while maintaining exceptional positioning accuracy.

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Material Capacity

The AP-A22 is designed to process a wide variety of tube and structural profiles from a single machine platform.

  • Material capacity up to 24 ft. (7.32 m) in length.

  • Round tube capacity from 0.80 in. to 8.66 in. (20 mm–220 mm), with larger capacities available.

  • Square tube capacity from 0.80 in. to 8.66 in. (20 mm–220 mm), with larger capacities available.

  • Processes a wide variety of structural profiles, including:

    • Round tube

    • Square tube

    • Rectangular tube

    • Elliptical tube

    • Angle iron

    • C-channel

    • I-beam

 

Additional sizes and structural profiles are available upon request.

Optional Automated Material Handling

The AP-A22 can be equipped with an optional automated loading and unloading system designed to maximize productivity and support high-volume manufacturing operations.

  • Designed for processing large sheets, multiple sheets, and varied material thicknesses within the same production environment.

  • Multi-thickness material positioning allows operators to load different material types and thicknesses simultaneously, enabling production of multiple part families without frequent material changes.

  • Reduces downtime associated with repeated loading and unloading while improving workflow efficiency.

  • Maintains excellent cutting accuracy and repeatability while providing the flexibility required for diverse production schedules.

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Fiber Laser System

Available with 3 kW or 6 kW fiber laser power sources.

  • Proprietary intelligent tube cutting head engineered specifically for tube and structural profile processing.

  • Automatic capacitive height sensing continuously monitors material position and maintains precise focal distance for consistent cutting performance across varying tube profiles and structural shapes.

  • Automatic collision protection detects unexpected contact and initiates recovery procedures to help protect critical cutting head components.

  • Automatic assist-gas pressure regulation continuously maintains programmed gas pressure for improved process consistency and superior edge quality.

  • Modular lens cartridge design allows fast lens replacement and simplified routine maintenance, reducing machine downtime and service costs.

Constant Surface Pivot™ Bevel Technology

  • The AP-A22 features our exclusive Constant Surface Pivot™ Bevel Technology, developed to improve bevel cutting performance while increasing machine reliability.

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  • Unlike conventional bevel heads that require large axis movements during angle changes, the AP-A22 maintains the bevel pivot point at the material surface. This innovative design significantly reduces non-cutting movement between bevel operations, improving cycle times and overall production efficiency.

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  • By optimizing the motion geometry of the cutting head, the system also minimizes bending and torsional stress placed on the fiber optic delivery cable during continuous bevel operation, helping extend component life and improve long-term reliability.

  • Advanced Features:

  • Proprietary Constant Surface Pivot™ bevel cutting system.

  • Reduced axis travel during bevel transitions for faster cycle times.

  • Lower mechanical stress on the fiber optic delivery system.

  • Improved long-term cutting head reliability.

  • High-precision bevel angle control for weld preparation and structural fabrication.

  • Excellent repeatability on complex tube geometries.

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Motion & Drive

  • High-performance Inovance EtherCAT AC servo motors and drives provide exceptional positioning accuracy and smooth motion on every machine axis.

  • Precision rack-and-pinion drive system delivers rapid positioning speeds with outstanding repeatability.

  • High-speed EtherCAT motion control architecture provides ultra-fast communication between the CNC controller, servo drives, and machine components for superior synchronization and responsive machine operation.

  • Advanced CNC motion algorithms optimize rotary positioning and coordinated multi-axis movement during complex tube cutting operations.

Intelligent Tube Processing

  • Advanced tube modeling software simplifies programming of complex tube geometries and structural profiles.

  • Profile recognition reduces setup time and programming complexity.

  • Intelligent nesting and batch processing maximize material utilization while increasing production efficiency.

  • Optimized cutting path generation minimizes machine movement and improves throughput.

  • Supports both prototype production and high-volume manufacturing.

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Operator Controls

  • User-friendly CNC control provides intuitive machine setup, programming, and production monitoring.

  • Large industrial touchscreen interface simplifies machine operation while providing real-time production information.

  • Integrated machine diagnostics continuously monitor critical operating parameters for improved reliability and maintenance planning.

Maintenance & Reliability

  • Programmable centralized automatic lubrication system delivers consistent lubrication to critical motion components, reducing maintenance requirements and extending service life.

  • Climate-controlled electrical cabinet protects sensitive electronic components from excessive temperatures and airborne contaminants, ensuring dependable long-term operation in demanding industrial environments.

  • Modular cutting head design simplifies routine maintenance and reduces service time.

  • Integrated remote diagnostics and software support allow authorized technicians to troubleshoot, update, and optimize machine performance remotely, minimizing downtime and maximizing equipment availability.

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Designed For

The AP-A22 is ideally suited for manufacturers producing​

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  • Structural steel components

  • Handrails and architectural assemblies

  • Agricultural equipment

  • Construction equipment

  • Transportation components

  • Truck and trailer frames

  • Industrial machinery

  • Material handling equipment

  • Furniture and fixture manufacturing

  • General tube and structural fabrication

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The combination of advanced tube processing, proprietary Constant Surface Pivot™ Bevel Technology, intelligent automation, optional material handling, and industrial-grade construction makes the AP-A22 an ideal solution for manufacturers seeking maximum productivity, superior cut quality, and long-term reliability from a modern tube fiber laser system.

Product details

Material Length

Up to 24 ft. (6 m)

Tube Capacity

0.80 in. to 8.66 in. round or square

Laser Power

3 kW or 6 kW

Bevel Technology

Constant Surface Pivot™

Servo System

Inovance EtherCAT AC servo motors and drives

Material Handling

Optional automated loading and unloading

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